Made jumpers & bypassed pressure switch. Now my next thought is the power. Your post was moved to this page. Check for leaks or restriction in hose or piping. Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. That being the case, move it so that the plug from the compressor reaches a wall plug as close to the power panel as possible, preferably a plug with no other appliances using power from that same line. 8 Pages. We invite you to scroll the list below and follow the links to the many pages that will help you fix your compressor! compressor keeps running until PRV pops off, compressor pump has air coming out of the intake filter, how to test your compressor tank check valve, why is there an air line from the pump head to the pressure switch, air continuously leaks out of the unloader valve, unloader valve issues when building a silent compressor, having a problem with an unloader valve and a dryer. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. 5. However, logic suggests that if glue leaks after the gun activator is released, either air is still bleeding past the gun valve to the adhesive, or, the pressure in the air line to the gun is forcing itself past the gun seals to express the adhesive. Perhaps you might check the tank drain valve to be sure its shut tight? What parts do I need for this modification and is it advantageous to use a 3/8 pressure regulator. Hi, yeah I mean the pump and the model is a Clarke Air industrial XE29/270. The first thing Im puzzled about is why an after-cooler? The cooling fan on the backside works but the compressor will not kick on. 118 Pages. No, I would not put a regulator there if it were my setup. Receiver does not hold pressure when compressor is unloaded. And, when air is coming from the tank, it has water in it? And, again, I wouldnt put a regulator there it were me. Over an 8-hour period the tank completely depressurizes. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. I took the copper tube off going to the air tank and it runs great. Get creative with how you plumb if needed as the air (by and large) doesnt care the path to the discharge coupler, as long as there are as few air flow restrictions as possible. Motor turned on ok from 0 PSI and pumped to 125PSI. I can easily turn the compressor pulley easily with my hand. Thank you very much for your help and suggestions for setting up my air lines and regulators. Im technologically inept, I guess. Quote:The first thing Im puzzled about is why an after-cooler? Check to make sure that fuses are of proper ampere rating. ABAC is a highly efficient air compressor showing superior quality features. Adding a filter will always add benefit in terms of air quality, and it will limit flow a bit, though better than if it was a mini-filter you were adding. If put a in line 1/2 check valve before the cooler this may cut down the line length for the loader speed up the pressure release to the head. If all these are OK, then I would be concerned about the motor itself being the issue and you may need to get a load test done on it. I think I see that youve got a bleed valve at the bottom of each cooling manifold vertical run? Nothing has worked. This morning I was able to get the motor to pump to 125 PSI and have the pressure valve cut out. ABAC Catalogue 2021: all the compressors, tools and accessories your business needs. If it isnt the motor itself, the only other thing in the air path from the compression area to the tank is the high-pressure valve or valve plate. (Post was moved to this location.). The set up 3/8 was not sure that 3/8 head hole going with the up size 3/8 fitting to 1/2 to compression fitting of 1/2 copper would not make the reed valve work harder. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. The pump doesnt appear to have any branding. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. Watch this fix before you start buying parts. Please activate search function by selecting "Ctrl+F" on the keyboard and find your manual now. 10070 Italy Would this tube size tube hurt the pump taking too much compressed air out of the pump too fast. It appears to say F J10 078, The pump is a 2 stage inline pump (not a V). I drained the air, did the same test and realized it was bogging at closer to 40 psi. I have new motor and air compressor. I took your suggestion and purchased a water-trap to replace the water-trap regulator combo I originally installed at the air compressor tank. ABAC complete offering of piston compressors, oil-injected screw compressors, tools, accessories and more! I have not had time to do good work out any jobs yet. Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Quote:You sure seem to be pretty knowledgeable about compressors. The better your problem and question is described, the easier it is for other Abac A29B 90 CM3 owners to provide you with a good answer. Replaced the caps but I still have the same issue. b. Rather than that, use an inexpensive blow gun to vent air from the lines until the air flows clear. Im not a mechanic and I do appreciate someone commenting. I have a new California Air tankless compressor. E-mail: [emailprotected]. The lower support is mounted to the back of the handles bolts. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? I do see and hear exactly what you are referring to, Tony. Leaky gasket - High pressure inlet valve. What would be the symptoms? As to the bogging down, Id check the capacitor if it were me. I know this likely is not nearly enough information, but all I have is some motor and pump information. Put all new gaskets in the pump and I am still having this issue. My compressor ABAC has been out of use for 7 years.How do I re-commission it without incurring a massive Repair bill.Also would someone please supply a wiring diagram.Start Run with a capacitor. Replaced the belt. Refrigeration Air Dryers. Took motor off & took to a rebuild shop to have it checked. Now not that it much over but overtime that add up air saving and less wear tear on the pump in years forward. compressor pressure relief valve bleeds air, compressor pressure switch is leaking air. When the tank had no air, I started the compressor. Please provide more info, Steve. 1. This one Ive no idea, Juan. Whats next? Attached at end of copper piping run.Question:1) Am i making a mistake by installing a combination water trap/air regulator at the compressor tank? And why, when your Campbell Hausfeld tank pressure drops to the normal cut in point would you not want it to start again? Their website allows the visitor to choose one of seven languages, suggesting that Abac compressor operates globally. ABAC is an Italy based company manufacturing reliable, stable and superior quality air compressors for past many decades. the pump has worked fine like this, until recently, the pump would stop and the belt would slip on the flywheel before it was finished its cycle, powering off and moving the flywheel by hand you can feel resistance and the cylinder wont move- like its air locked, waiting until the pump cooled made the restriction go away. An overheated air compressor is the result of internal factors, external conditions or sometimes both. Not sure what else to do? Make, model, air pressure in tank when it stops, does it start OK at the same pressure, when it stops is the tank pressure always the same when it shuts down? Sounds like it could be a capacitor problem. First come links leading to pages about general compressor problems by category. On Manua.ls are currently 18 manuals available. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop, 4. Hope that makes sense. It was still hooked up on the test bench & they showed me that it would run, but no load was put on it. We have replaced the guns completely and adjusted the needle settings. Yes that will be true. Thanks. Ask a question. "logo": "https://www.abacaircompressors.com/etc.clientlibs/settings/wcm/designs/abac/clientlib-preloaded/resources/img/png/logo.png" It worked fine and eventually got to operating pressure of 125PSI. i need a solution how to unlock the regulator knob back to its position as it says on the knob to push to lock so i tried to pull to unlock but with no luck, i didnt even use my air compressor yet i was figuring out how to use it and i accidentally locked it, Im not sure if working with it while locked is ok i dont want to do another mistake, i attached 2 videos 1 explaining my knob how i cannot move the black knob separately from the red ring and the second video explains how it was before locking. I have noticed that when the psi rises to 75 the compressor seems to slow down or start laboring. Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. If thats all good, then youve a couple more things to check, all covered on the pages on this site already. Are you unable to find ? I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. Will try to have it back online asap. I have a Ingersoll-rand model T30. Anything new about the power supply to the compressor? Please update me with a comment. No not using extension cord. 33 Legion St Maywood, IL 60153 1 (773) 523-8200 Air Compressors Condor Technologies Products Vacuum Pumps AirEnd Parts & Accessories Lubricant, Oil, Coolant Rebuilt Air Compressors Surplus Parts Air Compressor Filters Guide, 95C67CD6 AB5F 4666 A35B F548950804EA.MOV. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. I have an gasoline hitachi air compressor double tanks.. This site is another. The motor should have enough power to pump with back pressure due to the new capacitors. Here are pics and video of what I am trying to describe. Only running as it will put no air in tank it all blows out underneath tank somewhere, Hi thereIm after some advice on how to connect copper piping to my tank. We have a highly qualified and experienced team of in-house engineers that provide quick, quality solutions at your doorstep. Learn everything about your product thanks to the technical manual. the flapper valve of my compressor is broken so i change the whole compressor to repair the broken compressor, and by just over night when i check the new installed compressor it turned out that the BRAND NEW installed compressor encountered same problem. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop. Check for possible damage to bearings, replenish oil. So it should dump in the same time frame as it did. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. The duty cycle is supposed to be an hour steady use. 2) Not likely that a filter at the outlet from the tank will get overly hot from the air heat. If its right is another issue. fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. I have put different motors on it that work in other compressors with the same result. "@context": "http://schema.org", Clean cooling surfaces of cylinder, intercooler and discharge tube. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. Well, since its a Clarke, can they not help you find service? What Im understanding from your excellent description is that there either must be an air block that is preventing the air from the pump compression stroke from entering the tank when the tank pressure reaches a certain point. If it is on this model of Porter Cable compressor, that suggests that the motor is running, and since this is a direct drive system on this compressor, I think, then the pump should be cycling. The air after two or three in heat day back to back the top in line hot enough to burn you but at the bottom you can hold it no problem pretty cold. Question Title: ABAC compressor fault; Asked by: Guest; Asked On: 16-08-2015 01:33; Hi I am desperately looking for help. Ive added a photo of what I believe is your compressor so folks can see what were talking about. Turned on the pressure control switch. Check for worn crankshaft, keyway or pulley bore, resulting from running with loose pulleys. Most pages have a comment section where you can leave a question about that specific make of compressor. i found some dirty water in the tank and drain it.any help would be appreciated.thank you. Hi Joel. Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. How old? What are you looking for when it comes to maintain and repair your air compressor? I fear Im not understanding the question. No auto unload and show air pressure high and then stop compressor plz ansme. Stay risk-free. Turned it off, and when I tried to turn it back on the motor couldnt get the belt moving.So, couple of questions:1) Does anyone have the old service manual for this girl? Now it wont build pressure and air is flowing a lot as compared to before from the large port on the side of the cylinder head. . Move the compressor if at all possible and let us know as a comment what happened if you would. Cant find any drawings on the net to help. GENESIS Rotary screw compressors. You have a compressor that was built on a Monday or Friday (:-), or how are you getting power to the compressor. 1. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. Also need to diagnose original problem. As far as the fittings go, as long as they fit, and they dont leak, any will do. Looks like this is designed to add pressure to the cylinder head (on the inlet side) rather than take it away? Air Compressor Troubleshooting Guide. I cant seem to find the problem im having. It has a pressure release valve in each head where some higher end pumps would have unloaders (I believe). Thanks. Sorry Willy, that would have been a good idea. ABAC Genesis Air Compressors Here are the brilliant GENESIS ABAC compressors. Limit air usage to compressor capacity by using fewer or smaller tools. tested at 200PSI and 1/2NPT fittings no hardware included. English. Putting a regulator at the tank, and another at the point of use may lead to an air starvation at the point of use, depending on the regulator settings. How old? It is a one time use part to be replaced when changing wheels. You sure seem to be pretty knowledgeable about compressors. Thanks. Century AC Motor AO Smith with a R56Y frame. Watch this fix before you start buying parts. I took the belt off and the motor runs fine. Would the exact motor need to be installed or are there options? The other appears to be just a sound file. In the meantime, please. I have a Snap-on compressor model# BRA8WH serial# BA22959. Thanks. Doesnt even try and turn!! The better your problem and question is described, the easier it is for other Abac Monte Carlo L20 owners to provide you with a good answer. Its in my garage which is 50m away from the house (power) so Im wondering if its as simple as my garage is a large extension lead! Compressor will not start / will not stop run issues, compressor has air coming out of the intake filter, compressor shuts off and all the air leaks out, air keeps leaking out of the pressure relief valve, air compressor cycles on and off all the time, compressor trips the breaker when restarting, compressor will not restart when air is used, new pressure switch and still the compressor wont stop, the lights dim when the air compressor starts, compressor trips breaker on pressure drop, how to find a replacement compressor capacitor, air keeps escaping from the oil fill plug. FORMULA Rotary screw compressors. At this point, I have concluded when the motor is trying to start with air in the tank with 80 PSI it is unable to start. It works pretty good for the set up being that small. i attached the video file again just for clarification that the whole knob only moves and not separately from the red ring, try downloading the video, i tried and it works. Whats here on air compressor problems and fixes? Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Heres where you can find the answer or post your own question about that brand if no answer if desired! Wish youd uploaded a photo or two. Anyone else have some thoughts for Joe on this? Thanks. Plugged her in and she started first try! ABAC International homepage Theres a page on this site about how to do that. 4. Remove the belt. Its driving me insane considering Im in the process of restoring an old truck. Is the motor starting to die? I am adding an after cooler and was thinking about up sizing the line from the head from 3/8 compression tube to a 1/2 compression copper tube to the tank. James, there could be many reasons why an air compressor runs, bogs down, speeds up again, etc. Im kind of lost at what it could be. As an Amazon affiliate, we earn from qualifying purchases. Please try that and let us know. Please provide more information along with a photo or two of the compressor so we can try and help. One at the bottom of the compressor tank, and another for the aftercooler manifold. I think its time to return the compressor for a new one, return the regulator for a replacement (which they likely wont do as it was part of the compressor) or since these regulators sell for under $20 new, at a decent hardware or big box store that sells tools you might need to acquire a new one. Thats a sign that the intake valve is broken. Disassemble check valve assembly, clean or. 6 Pages. There are also many links to items within our online store. 120 pages. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. Are you using this compressor for business.. perhaps for painting? Safety relief valve not functioning properly. Anyway that's the. Remove the compressor cylinder head and inspect for foreign matter on top of the piston, clean, add a new. Thanks, Robert. Thanks in advance for any help. Thank you. Please update the thread with more information. Id have full air flow to the point of use, and then add regulator there.
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