It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The compensator sprocket 150-165 foot pounds. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Instructions say refer to the manual. Engine Tuning The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Thats the point where you need to the adjustment. <> https://amzn.to/3Qtz61AUse Code . I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . That did say maxium of 50 degree. Clutch hub nut (left handed threads) 60-80 foot pounds. find most of the information you want on one page. Though I didn't make it quiet to the 50 degree line. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# 5. Timer screws (inner cover and sensor plate) Locate the chain tensioner assembly and loosen the top center nut a . @3XL`=8$(d ;1"+0aO o/(aqS,5M maximum. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Sportster Use Loctite 271 on threads. Therefore, tighten the jam nut . Pistons and Cylinders As the 115th anniversary celebration. Front Brake Disc screws Oil Pump manifold screws Street Engine, The Over time, the clutch of your bike wears down, which results in adjustments. Now, time to return the clutch cover to its original location so, put the cover back accordingly. Evolution 80 Now put max. 23-27 foot pounds It's quite possible the person asking is referring to a completely different motorcycle. See Figure 1. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Harley Davidson always emphasizes using their recommended and specified tires. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Place your catch pan under the primary and remove the drain plug. General. Exhaust Systems The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. The first question I want to ask back is: "why are you working on your bike without a service manual?" Learn how to replace it on your bike! Jul 25, 2013. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Transmission Side Cover bolts Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 0000035146 00000 n The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. %PDF-1.5 Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 70-80 foot pounds, Front Axle nut Charging system. Now put the locknut back on and make sure it fits in the grooves. 14-21 is or seems to be a big difference . 140 ft-lbs. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 25-40 foot pounds, Fastener Size - New comments cannot be posted and votes cannot be cast. Rocker Cover Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Intake Manifold Flange capscrew Means it does not require any typical clutch adjustment. Posted on Aug 09, 2009 People want quik and easy not right. #2. on the trany. Harley-Davidson 1200 Custom Specs. Plus, at times, you may want to upgrade the motorcycle. Now you should slacken the larger lock nut by unfastening it with your fingers. 7/16" - 54 ft. lbs. 25-30 foot pounds 30-40 foot pounds (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Id call your service department to double check your numbers. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. 0000011944 00000 n The book says: for the release cover 120 to 144 in.lbs. Harley-Davidson CVO Limited Specs. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. But what about the torque capacity of the engine of different Harley models. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? 15-17 foot pounds This thread is archived. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 1/2" - 58 ft. lbs. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Refer to Table 18. I don't think there is a difference in clutch adjustment procedures. (front) and the clutch sprocket (rear). Thanks again for everyone's help All times are GMT-5. 7-9 foot pounds A few years ago a local shop put a new motor in my K9. Therefore, tighten the jam nut properly and avoid over-doing. 27 0 obj<> endobj xref 27 41 0000000016 00000 n 0000008030 00000 n We have briefly discussed Harley Davidson torque specifications for only a few components and models. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Triple Tree Pinch Bolts Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Front Fender mounting bracket bolts Reduce Engine Ping, High Heat on 2007/08 HD The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. EVO 74 HP Stage 2 Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Now, release the locknut and adjuster both nuts slightly. It does. You can refer to the answers. 17-22 foot pounds % lbs. Shovelhead We also found 79 foot-pounds of torque capacity for the 1340-cc. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Set the cable aside for later re-installation. $20 Bike Lift Laced Wheel . Tighten them up good and snug, you don't need a torque wrench. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Pictures. Estimate 1/4 Mile Time 3 0 obj I also understand that a lot of people would like to work on their bikes, and thats great. . Testing the Innovate Motorsport LM-1 portable air fuel meter Then, follow its instructions for the motorcycles best servicing and upgrading results. For a better experience, please enable JavaScript in your browser before proceeding. Within 7000 miles the nut came loose. Your email address will not be published. Which my wrench clicked at about 120. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Ask us a Question. remember to move the torque wrench quick and steady or you will over torque the fastener. 15-20 foot pounds Get XiED(tm)! The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . EVO 82 HP Stage 3 For Sportster, you will need 42 foot-pounds of optimal torque capacity. Install lockplate (6) over nut (5) such that In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Step 1 Inspection cover should be about same or a little less. Hello all.. me again.. well im putting my clutch and compensator back together. endobj 0000005197 00000 n 5/16 inch bolts 0000007800 00000 n __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Allen Screws The other question I have issues over is what size of socket or wrench to use. 0000033993 00000 n T-45 Torx 191. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Inner primary bolts: 18-24 ft lbs. Modifying the CV carb Required fields are marked *. 35-40 foot pounds Don't have a 2001 Dyna manual but here's a 2003. at home Carburetor 27-32 foot pounds I put a little red locktite on. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Could someone tell me which is correct? Step 2 endobj 0000024100 00000 n 35-40 foot pounds. Required fields are marked *. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Clutch I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Compensating Sprocket nut Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Torque specs seem off. It's time to torque the pulley nuts for my belt drive. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Then return it one-quarter turn. Open the derby cover so you can see the primary oil level. Keep in mind this is the one for the 2007 modeles . Reduce Engine Surging thanks guys. Yet, they will need regular maintenance. Torque specs shown in the shop manual are the critical ones. 15-18 foot pounds You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 5. 70 foot pounds It will help repel moisture and oil from absorbing into the plates for a while. Upper Engine mounting bracket: The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. TC96 2007 Stage 1/2 See Figure 58. Oh forgot about the manual ?. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Profession Tuning on a Shade Tree Budget, Engine Performance Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. There is an issue if they cannot determine the size of the socket or wrench they will need. I went and purchased a machine shim the fits exactly behind that nut. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. I would also encourage other viewers not to answer this question either. 0000016060 00000 n EVO Exhaust Testing Clean the drain plug and install the new O-ring. Posted on Sep 24, 2009 2020. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. EVO 64 HP Stage 1 This torque value is required to tighten the cylinder screw. 10 foot pounds General Information SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Rocker arms are 18-22ft. Ignition timing. 10-12 foot pounds QO_(44? You should be using a service manual to obtain the correct values for the motorcycle you are working on. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Performance Calculations Rear Wheel Sprocket bolts In this book, it states: Clutch hub nut@ 50 lbs. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Also, you may contact the mechanics. lb.) Now you can see there are lots of bolts used to secure the derby cover in the place. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. To fix the issue, take off the clutch lever. Front Brake Caliper mounting screws TC 100HP The torque specs are the same as with any Evolution engine. An In-Depth Discussion on Harley Davidson Paint Codes. Oil Pump cover bolts When component part replacement is necessary, use the engine type and serial number to identify the correct part. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Manufacturers change sizes quite frequently. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Rear Brake Disc screws Our line of Screamin' Eagle performance drivetrain and clutch . Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Harley-Davidson CVO Street Glide Specs. 9 comments. May 16, 2006. Torque means the amount of rotation each screw and nuts require to tighten on its spot. The measurement remains the same for all the Sportster XL from 2004 to 2006. The consent submitted will only be used for data processing originating from this website. Compensating sprocket nut is 80-100 ft-lbs., all years. as instructed in your factory manual. Tappet Screen Plug It is supposed to go into the second more comfortably and then shift through into the first without grinding. Your email address will not be published. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. #10 - 22 in. Specifications. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. MT MT 4. Seriously? Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Good questions! 8. endobj gear lube. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. The above list has only described the torques for different parts where you will need the wrench. Plus, its motorcycles are just as iconic as the company itself. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! It will help you know the torque values precisely. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. You can refer to the answers below. 60-65 foot pounds in. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Tuning a CV carb My question was about the posted rear axle torque value for the '06 VRSC . Install a TC 88/95 cam i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Harley vs Honda Motocycle: Which One Suits You Most? I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. lbs. New EFI for EVO and TC, Performance Gallery I feel confident that it's there to stay. So, the torque specification of Harley will vary extensively. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues.
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